Description
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Specifications
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Limit
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General
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Type
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In-line, DOHC
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Number of cylinders
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4
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Bore
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77 mm (3.0315 in)
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Stroke
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85.44 mm (3.3638 in)
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Total displacement
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1,591 cc (97.09 cu.in)
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Compression ratio
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10.5 : 1
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Firing order
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1-3-4-2
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Valve timing
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Intake valve
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Opens
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ATDC 8° ~ BTDC 42°
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Closes
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ABDC 69° ~ BBDC 19°
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Exhaust valve
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Opens
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BBDC 43° ~ BBDC 3°
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Closes
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ATDC 0° ~ ATDC 40°
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Cylinder head
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Flatness of gasket surface
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Less than 0.05 mm (0.0020 in) for total area
Less than 0.02 mm (0.0008 in) for a section of 100 mm (3.9370 in) X 100
mm (3.9370 in)
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Camshaft
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Cam height
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Intake
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44.15 mm (1.738 in)
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Exhaust
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42.85 mm (1.687 in)
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Journal outer diameter (Intake, Exhaust)
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No 1 : 36.464 ~ 36.480 mm (1.4355 ~ 1.4362 in)
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No 2 ~ 5 : 22.964 ~ 22.980 mm (0.9041 ~ 0.9047 in)
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Camshaft cap oil clearance
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0.027 ~ 0.058 mm (0.0011 ~ 0.0023 in)
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0.1 mm (0.0039 in)
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End play
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0.10 ~ 0.20 mm (0.0039 ~ 0.0079 in)
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Valve
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Valve length
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Intake
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93.15 mm (3.6673 in)
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Satisfy the requirement of the API classification.
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Exhaust
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92.6 mm (3.6457 in)
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Stem outer diameter
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Intake
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5.465 ~ 5.480 mm (0.2152 ~ 0.2157 in)
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Exhaust
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5.458 ~ 5.470 mm (0.2149 ~ 0.2154 in)
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Face angle
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45.25° ~ 45.75°
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Thickness of valve head (marg in)
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Intake
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1.1 mm (0.0433 in)
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0.8 mm (0.0315 in)
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Exhaust
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1.26 mm (0.0496 in)
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1.0 mm (0.0394 in)
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Valve stem to valve guide clearance
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Intake
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0.020 ~ 0.047 mm (0.0008 ~ 0.0019 in)
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0.10 mm (0.0039 in)
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Exhaust
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0.030 ~ 0.054 mm (0.0012 ~ 0.0021 in)
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0.15 mm (0.0059 in)
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Valve guide
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Length
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Intake
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40.3 ~ 40.7 mm (1.5866 ~ 1.6024 in)
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Exhaust
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40.3 ~ 40.7 mm (1.5866 ~ 1.6024 in)
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Valve spring
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Free length
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45.1 mm (1.7755 in)
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Load
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14.8 ~ 16.4kg/33.0mm(145 ~ 161N/1.2992in)
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27.8 ~ 31.1kg/24.5mm(273 ~ 305N/0.9645in)
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Out of squareness
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Less than 1.5°
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Cylinder block
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Cylinder bore
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77.00 ~ 77.03 mm (3.0315 ~ 3.0327 in)
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Flatness of gasket surface
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Less than 0.05 mm (0.0020 in)
/ Less than 0.02 mm (0.0008 in) 100 mm (3.9370 in) ×100 mm (3.9370 in)
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Piston
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Piston outer diameter
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76.97 ~ 77.00 mm (3.0303 ~ 3.0315 in)
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Piston to cylinder clearance
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0.020 ~ 0.040 mm (0.0008 ~ 0.0016 in)
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Ring groove width
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No. 1 ring groove
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1.23 ~ 1.25 mm (0.0484 ~ 0.0492 in)
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1.26 mm (0.0496 in)
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No. 2 ring groove
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1.23 ~ 1.25 mm (0.0484 ~ 0.0492 in)
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1.26 mm (0.0496 in)
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Oil ring groove
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2.01 ~ 2.025 mm (0.0791 ~ 0.0797 in)
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2.05 mm (0.0807 in)
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Piston ring
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Side clearance
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No.1 ring
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0.04 ~ 0.08 mm (0.0015~ 0.0031 in)
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0.1 mm (0.0039 in)
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No.2 ring
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0.04 ~ 0.08 mm (0.0015~ 0.0031 in)
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0.1 mm (0.0039 in)
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Oil ring
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0.06 ~ 0.135 mm (0.0024 ~ 0.0053 in)
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0.2 mm (0.0079 in)
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End gap
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No. 1 ring
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0.14 ~ 0.24 mm (0.0055 ~ 0.0094 in)
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0.30 mm (0.0118 in)
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No. 2 ring
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0.30 ~ 0.45 mm (0.0118 ~ 0.0177 in)
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0.50 mm (0.0197 in)
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Oil ring
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0.20 ~ 0.70 mm (0.0079 ~ 0.0276 in)
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0.80 mm (0.0315 in)
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Piston pin
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Piston pin outer diameter
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18.001 ~ 18.006 mm (0.7087 ~ 0.7089 in)
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Piston pin hole inner diameter
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18.016 ~ 18.021 mm (0.7093 ~ 0.7095 in)
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Piston pin hole clearance
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0.010 ~ 0.020 mm (0.0004 ~ 0.0008 in)
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Connecting rod small end hole inner diameter
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17.974 ~ 17.985 mm (0.7076 ~ 0.7081 in)
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Piston pin press-in load
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500~1,500 kg (1,102 ~ 3,306 lb)
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Connecting rod
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Connecting rod big end inner diameter
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45.000 ~ 45.018 mm (1.7717 ~ 1.7724 in)
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Connecting rod bearing oil clearance
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0.03 ~ 0.05 mm (0.0011 ~ 0.0019 in)
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0.060 mm (0.0024 in)
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Side clearance
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0.10 ~ 0.25 mm (0.0039 ~ 0.0098 in)
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0.35 mm (0.0138 in)
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Crankshaft
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Main bearing oil clearance
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No. 1, 2, 3, 4, 5
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0.020 ~ 0.041 mm (0.0007 ~ 0.0016 in)
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0.05 mm (0.0020 in)
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End play
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0.05 ~ 0.25 mm (0.0020 ~ 0.0098 in)
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0.3 mm (0.0118 in)
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Engine oil
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Oil quantity
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Total
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3.7 ~ 4.0 L (3.91 ~ 4.22 U.S.qt., 3.25 ~ 3.51 lmp.qt)
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When replacing a short engine or a block assembly
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Oil pan
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3.3 L (3.48 U.S.qt., 2.90 lmp.qt., 0.87 U.S.gal.)
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Drain and refill
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3.6 L (3.80 U.S.qt., 3.16 lmp.qt., 0.95 U.S.gal.)
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Including oil filter
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Oil grade
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Specifications
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For Europe : 5W-20 / API SM & ILSAC GF-4 (or above)/ ACEA A5 (or above)
For except Europe : 5W-30 / ACEA A5
•
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API SL, ILSAC GF-3, ACEA A3 Class engine oil can be
used if the recommended engine oil is not available.
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•
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Refer to the "Lubrication System" for recommended SAE
viscosity number.
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Oil pressure (at 1000rpm)
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100 kPa (1.0 kg/cm², 14.5 psi) or above
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Oil temperature in oil pan : 110±2°C (230± 36°F)
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Cooling system
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Cooling control type
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Inlet control
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Cooling fan control type
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HIGH/LOW (2 stage control)
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Cooling fan resister resistance
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0.8 Ω
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Cooling method
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Forced circulation with cooling fan
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Coolant quantity
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AT : Approx. 5.5L (1.45 US gal, 5.81 US qt, 4.83 lmp qt.)
MT : Approx. 5.7L (1.50 US gal, 6.02 US qt, 5.01 lmp qt.)
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Thermostat
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Type
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Wax pellet type
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Opening temperature
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82 ± 1.5°C (179.6 ± 2.7°F)
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Full opening temperature
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95°C (203°F)
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Radiator cap
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Main valve opening pressure
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93.16 ~ 122.58 kpa
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(0.95 ~ 1.25 kgf/cm², 13.51 ~ 17.78 psi)
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Vacuum valve opening pressure
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MAX. 6.86 kpa(0.07 kgf/cm², 1.00 psi)
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Water temperature sensor
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Type
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Thermister type
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Resistance
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20°C (68°F)
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2.45±0.14 kΩ
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80°C (176°F)
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0.3222 kΩ
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Item
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N.m
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kgf.m
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lb-ft
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Engine Mounting
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Engine mounting bracket to body fixing bolt
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49.0 ~ 63.7
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5.0 ~ 6.5
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36.2 ~ 47.0
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Engine mounting support bracket to engine mounting insulator fixing nut
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88.3 ~ 107.9
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9.0 ~ 11.0
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65.1 ~ 79.6
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Engine mounting support bracket to engine support bracket fixing bolt
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58.8 ~ 73.5
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6.0 ~ 7.5
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43.3 ~ 54.2
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Engine mounting support bracket to engine support bracket fixing nut
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58.8 ~ 73.5
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6.0 ~ 7.5
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43.3 ~ 54.2
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Transaxle mounting bracket to body fixing bolt
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49.0 ~ 63.7
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5.0 ~ 6.5
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36.2 ~ 47.0
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Transaxle mounting insulator to transaxle mounting support bracket fixing
bolt
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107.9 ~ 127.5
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11.0 ~ 13.0
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79.6 ~ 94.0
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Roll rod bracket to sub frame fixing bolt
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49.0 ~ 63.7
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5.0 ~ 6.5
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36.2 ~ 47.0
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Roll rod insulator to roll rod mounting support bracket fixing nut
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107.9 ~ 127.5
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11.0 ~ 13.0
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79.6 ~ 94.0
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Timing chain system
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Timing chain and oil pump assembly cover bolt (M6×20)
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9.8 ~ 11.8
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1.0 ~ 1.2
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7.2 ~ 8.7
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Timing chain and oil pump assembly cover bolt (M6×38)
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9.8 ~ 11.8
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1.0 ~ 1.2
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7.2 ~ 8.7
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Timing chain and oil pump assembly cover bolt (M6×70)
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9.8 ~ 11.8
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1.0 ~ 1.2
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7.2 ~ 8.7
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Timing chain and oil pump assembly cover bolt (M8×22)
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18.6 ~ 23.5
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1.9 ~ 2.4
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13.7 ~ 17.4
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Idler pulley assemlby bolt
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42.2 ~ 53.9
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4.3 ~ 5.5
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31.1 ~ 39.8
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Timing chain tensioner arm bolt
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9.8 ~ 11.8
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1.0 ~ 1.2
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7.2 ~ 8.7
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Timing chain guide bolt
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9.8 ~ 11.8
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1.0 ~ 1.2
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7.2 ~ 8.7
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Crankshaft pully bolt
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[46.1 ~ 52.0] + [38° ~ 42°]
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[4.7 ~ 5.3] + [38° ~ 42°]
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[34.0 ~ 38.3] + [38° ~ 42°]
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Timing chain tensioner bolt
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9.8 ~ 11.8
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1.0 ~ 1.2
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7.2 ~ 8.7
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Cylinder head
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CVVT bolts
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63.7 ~ 73.5
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6.5 ~ 7.5
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47.0 ~ 54.2
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Cylinder head cover bolt
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[3.9 ~ 5.9] + [7.8 ~ 9.8]
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[0.4 ~ 0.6] + [0.8 ~ 1.0]
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[2.9 ~ 4.3] + [5.8 ~ 7.2]
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Camshaft bearing cap bolt (M6)
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11.8 ~ 13.7
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1.2~1.4
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8.7~10.1
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Camshaft bearing cap bolt (M8)
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18.6 ~ 22.6
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1.9~2.3
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13.7~16.6
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Cylinder head bolt
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[29.4] + [90°] + [90°]
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[3.0] + [90°] + [90°]
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[21.7] + [90°] + [90°]
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Cylinder block
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Engine support bracket bolts (engine side)
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29.4 ~ 41.2
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3.0 ~ 4.2
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21.7 ~ 30.4
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Ladder frame bolts
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18.6 ~ 23.5
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1.9 ~ 2.4
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13.7 ~ 17.4
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Connecting rod cap bolt
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[17.7 ~ 21.6] + [88 ~ 92°]
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[1.8 ~ 2.2] + [88 ~ 92°]
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[13.0 ~ 15.9] + [88 ~ 92°]
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Crankshaft main bearing cap bolt
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[17.7 ~ 21.6] + [88 ~ 92°]
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[1.8 ~ 2.2] + [88 ~ 92°]
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[13.0 ~ 15.9] + [88 ~ 92°]
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Flywheel bolts (M/T)
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71.6 ~ 75.5
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7.3 ~ 7.7
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52.8 ~ 55.7
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Drive plate bolts (A/T)
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71.6 ~ 75.5
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7.3 ~ 7.7
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52.8 ~ 55.7
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Cooling system
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Water pump pulley bolt
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9.8 ~ 11.8
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1.0 ~ 1.2
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7.2 ~ 8.7
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Water pump bolt
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9.8 ~ 11.8
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1.0 ~ 1.2
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7.2 ~ 8.7
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Water temperature control assembly mounting bolts
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9.8 ~ 11.8
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1.0 ~ 1.2
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7.2 ~ 8.7
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Water inlet fitting nut
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18.6 ~ 23.5
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1.9~ 2.4
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13.7 ~ 17.4
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Heater pipe mounting bolts/Nuts (M6)
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9.8 ~ 11.8
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1.0 ~ 1.2
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7.2 ~ 8.7
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Heater pipe mounting bolt (M8)
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18.6 ~ 23.5
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1.9 ~ 2.4
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13.7 ~ 17.4
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Engine coolant temperature sensor (ECTS)
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29.4 ~ 39.2
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3.0 ~ 4.0
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21.7 ~ 28.9
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Lubrication system
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Oil filter
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11.8 ~ 15.7
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1.2 ~ 1.6
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8.7 ~ 11.6
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Oil pan bolt
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9.8 ~ 11.8
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1.0 ~ 1.2
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7.2 ~ 8.7
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Oil pan drain plug
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34.3 ~ 44.1
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3.5 ~ 4.5
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25.3 ~ 32.5
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Oil screen nut
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24.5 ~ 31.4
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2.5 ~ 3.2
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18.1 ~ 23.1
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Oil pressure switch
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7.8 ~ 11.8
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0.8 ~ 1.2
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5.8 ~ 8.7
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Oil level gauge assembly mounting bolt
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9.8 ~ 11.8
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1.0 ~ 1.2
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7.2 ~ 8.7
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Intake and exhaust system
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Air intake hose clamp bolts
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2.9 ~ 4.9
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0.3 ~ 0.5
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2.1 ~ 3.6
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Air cleaner lower cover mounting bolt
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3.9 ~ 5.9
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0.4 ~ 0.6
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2.9 ~ 4.3
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Intake manifold and cylinder head mounting bolts/nuts
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18.6 ~ 23.5
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1.9 ~ 2.4
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13.7 ~ 17.4
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Oxygen sensor mounting
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39.2 ~ 49.0
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4.0 ~ 5.0
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28.9 ~ 36.2
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Exhaust manifold heat protector bolt
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9.8 ~ 11.8
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1.0 ~ 1.2
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7.2 ~ 8.7
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Exhaust manifold stay bolt
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39.2 ~ 49.0
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4.0 ~ 5.0
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28.9 ~ 36.2
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Exhaust manifold and cylinder head mounting nut
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29.4 ~ 41.2
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3.0 ~ 4.2
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21.7 ~ 30.4
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Exhaust manifold and front muffler mounting nut
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39.2 ~ 58.8
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4.0 ~ 6.0
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28.9 ~ 43.4
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Front muffler and catalytic converter mounting nut
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39.2 ~ 58.8
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4.0 ~ 6.0
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28.9 ~ 43.4
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Catalytic converter and center muffler mounting nut
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39.2 ~ 58.8
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4.0 ~ 6.0
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28.9 ~ 43.4
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Center muffler and rear muffler clamp nut
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16.7 ~ 26.5
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1.7 ~ 2.7
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12.3 ~ 19.5
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