Hyundai Creta: Clutch System / Clutch Release Cylinder

Hyundai Creta GS 2014-2019 Service Manual / Clutch System / Clutch System / Clutch Release Cylinder

Components and components location

Components

1. Union bolt
2. Gasket
3. Tube joint
4. Clutch tube
5. Valve plate
6. Valve spring

7. Bleeder screw
8. Release cylinder
9. Return spring
10. Piston
11. Boot
12. Push rod

Repair procedures

Removal

1.	Drain the brake fluid through the bleed plug (A).

Remove the clutch release cylinder assembly (C) after removing thd tube (B) and bolts (A-2ea).

Tightening torque :

(A) 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

Installation

Installation is the reverse of removal.

Coat the clutch clevis push rod specified grease.

Specified grease: CASMOLY L9508

Adjustment

Clutch Release Cylinder Air Bleeding Procedure

Use the specified fluid. Avoid mixing different brands of fluid.

Specified fluid: SAE J1703 (DOT 3 or DOT 4)

1.	After disconnecting a cap from the clutch release cylinder air bleeder, insert a vinyl hose in the plug.

2.	Loosening the plug screw, press and release the clutch pedal about 10 times.

3.	Tighten the plug (A) during the clutch pedal pressed. Afterwards, raise the pedal with a hand.

4.	After pressing the clutch pedal 3 times more, loosen the plug (A) and retighten it with the pedal pressed. Raise it again, then.

Repeat the step 4 two or three times. (until there is no bubble in the fluid)

Tightening torque:

6.8 ~ 9.8 N.m (0.7 ~ 1.0 kgf.m, 9.2 ~ 13.3 lb-ft)

6.	Refill the clutch master cylinder with the specified fluid.

Clutch Master Cylinder

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Clutch Release Fork and Clutch Release Bearing

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Other information:

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